Fiber-To-The-Home Cable Production Line – Advanced Production System
Did you know that modern fiber optic cabling setups function at velocities of up to 190 m/min? This astonishing productivity is made possible by sophisticated manufacturing solutions tailored to high-speed production.
Such setups are constructed to manage multiple cabling forms, such as service cables and compact buffered wires. Their compact design, commonly less than twenty-six meters, makes them ideal for contemporary plants.
Integration with intelligent production networks ensures uninterrupted operations. Via MES/ERP connectivity, these compact fiber unit assembly lines offer peerless exactness and performance. This makes them a top choice for companies aiming to stay ahead in the telecommunication sector.
Overview of the FTTH Manufacturing Line
Streamlined production systems play a vital role in meeting the growing need for steadfast connections. Such mechanisms aim to manufacture top-grade fiber optic cables that energize modern networks. With advanced technology, they provide for accuracy and rapidity in every step of the production.
Understanding the FTTH Manufacturing Line
An FTTH production line constitutes a consolidated process for fabricating home fiber drop cables. Such cables are made up of naked fibers secured with steel or FRP, merging with safeguard coverings. The result is a long-lasting and high-performance option for high-speed internet connections.
It supports diverse substances, such as PVC, LSZH, and PE plastics. This flexibility ensures it satisfies assorted sector requirements. Furthermore, the 4-head fiber pay-off system provides exact tension management, maintaining precision up to ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our system distinguishes itself for its accuracy and performance. Here’s why it’s a top choice:
- Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
- Is compatible with LSZH, PVC, and PE casings for multiple purposes
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables
These specifications promise uninterrupted processing and superior results. It’s the ideal solution for businesses striving to lead in the optical cable sector.
Key Features of Our FTTH Cable Production Line
Modern manufacturing systems are transforming how fiber optic cables are produced. Our advanced equipment merges accuracy, productivity, and innovative solutions to deliver premium performance. Below, we explore the standout features that make our system a leader in the industry.
Exact Extrusion Unit with Fine-tuning Head
Central to our setup is a dedicated 50mm extruder designed for precise material distribution. It secures uniform excellence throughout each cable produced. The free adjustment head allows for seamless customization, accommodating different substances like PVC, LSZH, and PE polymers.
Using OMRON thermal regulation, the system maintains an accuracy of ±1°C. This precision fosters peak functionality while curtailing excess, ensuring it is a budget-friendly option for fabricators.
Motorized Fiber Release and Tension Control
Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.
Such a trait significantly aids in crafting superior optical cables, as it ensures consistent tension throughout the process.
Automated Take-Up and Line-Receiving System
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, offering flexibility for various production needs. The automated line-receiving feature eliminates the need for manual rewinding, saving time and reducing labor costs.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, ensuring that every fiber cable meets stringent industry standards, resulting in trustworthy and long-lasting outputs.
State-of-the-art Technology Powering the Production Process
Modern innovations are revolutionizing the production of fiber optic cables. These setups are crafted for accuracy, dependability, and high performance, ensuring top-quality results for every project. Below, we explore the advanced features that set our equipment apart.
Worldwide Industrial PC and PLC Integration System
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. This technology ensures seamless operations and real-time monitoring. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.
With a power consumption of just 35KW/h during normal operation, our equipment is energy-efficient. This reduces operational costs while maintaining high performance. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
Superior Stability and Trustworthiness with Leading Brand Elements
Our system incorporates premium components from renowned brands like OMRON controllers and international motors chosen for their durability and precision, ensuring long-term reliability.
The steel wire reinforcement and advanced Fiber coloring machine handling mechanisms provide added strength and stability, guaranteeing that every manufactured cable attains superior industry benchmarks.
Seamless MES and ERP System Coupling
This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. This ensures transparency and efficiency throughout the manufacturing process.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, which makes it the optimal selection for contemporary production environments.
| Attribute | Advantage |
|---|---|
| FiberCAN-based Control Module | Accurate control and immediate supervision |
| 35KW/h Power Consumption | Low-cost energy performance |
| 9-meter Reel Accumulator | Continuous production |
| OMRON Controllers | Durability and precision |
| ERP Connectivity | Instantaneous monitoring |
Uses of the FTTH Manufacturing System
Innovative manufacturing systems are revolutionizing the production of dependable fiber networks. They are engineered to fulfill varied commercial requirements, delivering versatility and exactitude for each use case. Below, we explore the key uses of this advanced equipment.
Manufacturing Home Drop Cables
Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.
Notable attributes are:
- Combined FRP and diminutive steel wire payout to enhance strength
- Movable mold assistance to swiftly alter configurations
- Suitability for indoor and outdoor use
Fabricating Compact Buffered and Free Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Adaptable Manufacturing for Different Cable Varieties
Adaptability is a defining feature of our production line. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Key Gains from Our FTTH Production Line
Investing in advanced manufacturing systems brings significant advantages to fiber optic businesses. Such systems streamline processes, lower expenses, and produce premium results. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.
Enhanced Efficiency and Productivity
It guarantees rapid fiber secondary coating line function, producing 7-9km/h outputs based on cable dimensions, allowing businesses to meet growing demands without compromising quality. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Budget-friendly Fiber Optic Setup Solutions
Operating at a reduced 35KW/h, our machinery significantly cuts running costs. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Consistent and Uniform Cable Finishing
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, thereby reducing attenuation to ≤0.02dB/km for peak performance. Steel supports fortify the cables, rendering them robust for multiple uses.
| Feature | Advantage |
|---|---|
| Rapid Throughput | Increased operational efficiency |
| 35KW/h Energy Consumption | Reduced operational expenses |
| Negligible Attenuation | Top operational efficacy |
| Ergonomic Design Height | User-friendly setup |
Final Thoughts
State-of-the-art fiber production technologies are redefining industry benchmarks. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Ready to transform your manufacturing process? Contact us today to explore tailored solutions that fit your requirements. Embrace the next generation of fiber technology through our top-tier systems.